Kerael Heavy-Payload Propulsion
HEAVY-PAYLOAD PROPULSION SYSTEM

KERAEL ROBOTICS KOMPANY
PRIVATE LIMITED

Advanced Motor Solutions for Heavy-Payload Drone Platforms

Kerael Robotics Kompany Pvt. Ltd. is an Indian deep-tech OEM developing patented heavy-payload electric drone propulsion systems. We design and manufacture drone motors, carbon-fiber propellers, and custom controllers as an integrated system, enabling payload capacities from 65 kg to 500 kg per motor.

What We Do:
Heavy-Payload Propulsion

We engineer elite electric propulsion systems that redefine the limits of heavy-lift flight. Our hardware solves the critical challenges of endurance and reliability, making large-scale aerial logistics practical and scalable.

  • Magnet-Free Propulsion: High-torque, sustainable motor architecture.
  • Coreless Electromagnetic Design: Ultra-lightweight, high-efficiency power.
  • Axial-Flux VTOL Motors: Optimized for vertical-takeoff performance.

100%

Indigenous Innovation

All listed technologies are internally developed and protected under Kerael's patent portfolio, delivering indigenous high-performance propulsion solutions for defence, industrial, agricultural, and cargo UAV platforms.

Black Bird Drone
Trogon Drone
White Bird Drone

WHO WE ARE

Kerael Robotics Kompany Private Limited is a forward-thinking robotics and aerospace company committed to delivering high-performance electric propulsion systems and UAV solutions for a smarter, stronger tomorrow.

OUR VISION

To build India’s indigenous heavy-payload electric propulsion backbone for the future of aerial mobility.

OUR MISSION

To design, develop and deliver reliable, efficient and advanced propulsion systems that empower next-generation UAVs and contribute to India’s technological self-reliance.

Why Kerael?

Proprietary Innovation

We don't assemble; we invent the core. Total ownership from custom Radial-Vector motors to Neural Intent Encoders.

Industry 5.0 Proven

Scalable, fault-tolerant architecture. Designed not just to survive the future, but to dictate it.

Heavy-Payload Pioneer

Propulsion cores engineered for extreme lift and endurance. Empowering heavy-lift cargo UAVs and tactical multi-rotor platforms.

Inside Kerael

We design and manufacture heavy-payload electric drone propulsion systems—motors, carbon-fiber propellers, and custom controllers—engineered for aerial lift, endurance, and reliability.

The Minds Behind the Machine

Our executive leadership brings together elite engineering, strategic foresight, and operational excellence to drive the next industrial revolution.

R RAJ JAWAHAR

R RAJ JAWAHAR

Managing Director

SARANYA S N

SARANYA S N

Director

AISHWARYA M

AISHWARYA M

Director

MANIKANTA PRABU S

MANIKANTA PRABU S

Director

SHRUTI MALKARI

SHRUTI MALKARI

CEO

YASHASWINI G S

YASHASWINI G S

Head of Business Relations

TECHNOLOGY SPECTRUM

IN-HOUSE MANUFACTURING
PATENTED TECHNOLOGIES
1ST OEM IN INDIA
01

HALBACH ARRAY TECHNOLOGY

Advanced Halbach array designs for higher power density, improved efficiency and optimized magnetic field control.

Halbach Ring Halbach Diagram Magnets on Table Magnets in Sleeves Rotor with Magnets Multimeter Test
02

MAGNET-FREE HYBRID WOUND SYNCHRONOUS RELUCTANCE MOTOR TECHNOLOGY

Proprietary magnet-free hybrid wound synchronous reluctance motor topologies delivering high efficiency, reliability, lower cost and resilience for critical aerospace applications.

Winding Machine Rotor Ring Wound Stator Core Wound Core Close Up Stator Angle View
03

CORE-FREE TECHNOLOGY

KRK's proprietary core-free motor platform leverages advanced winding methodologies, precision thermal processing, and lightweight electromagnetic structures to deliver exceptional efficiency, rapid dynamic response, reduced losses, and superior power density for advanced unmanned aerial systems.

  • Reduced Cogging Torque
  • Lightweight Architecture
  • Enhanced Thermal Performance
  • High Dynamic Response
  • Improved Power Density
  • Aerospace-Grade Design
Coreless Workshop Glowing thermal tube Stator winding assembly Assembled coreless motor
04

IN-HOUSE MAGNET GENERATION TECHNOLOGY

End-to-end in-house magnet manufacturing ensuring quality, consistency and supply chain independence.

Magnetizer Machinery Magnets Grid Layout Magnets on Table Magnets in Sleeves Rotor Ring Assembly
05

SMART FLUID TECHNOLOGY

Next-generation smart fluid systems with adaptive thermal management and lubrication control for enhanced motor efficiency, reliability and extended operational life.

Smart fluid beaker Syringe injection Lubricated bearings Bearing ring close up
06

AGI BASED FOC TECHNOLOGY

Proprietary AGI-based Field Oriented Control delivering superior torque accuracy, efficiency, stability and real-time adaptive motor control for optimal performance across operating conditions.

FOC MCU Board Oscilloscope screen Board probe testing FOC sensor module
07

BEARING TECHNOLOGY

High-performance bearing solutions engineered for high speed, high load and extreme conditions to ensure long life, minimal friction and smooth, reliable operations.

Packaged bearing units Bearings out of oven Bearing nozzles Bearing microscope check
08

SUPERCONDUCTING ELECTROMAGNETIC TECHNOLOGY

Advanced superconducting electromagnetic systems for ultra-high efficiency, high power density and next-generation propulsion applications with superior power-to-weight ratios.

Racetrack coils Winding machine wheel Spoke wheel assembly Coils plate
09

CARBON FIBER PROPELLER MANUFACTURING TECHNOLOGY

In-house carbon fiber propeller manufacturing with precision layup, advanced curing and rigorous testing for superior strength, balance, aerodynamic efficiency and durability in demanding applications.

Carbon blades sizes Propeller cutting Propeller in mold Propeller hub close up

Flagship Motor Series

Patented high-torque propulsion engineered for heavy-payload UAVs

BLACK BIRD

Engineered for extreme performance and efficiency. BLACK BIRD integrates Halbach array architecture with advanced control technologies to deliver unmatched thrust, precision and reliability in mission-critical applications.

BLACK BIRD SERIES — MOTOR CLASSIFICATION

PARAMETER BB-80 BB-100 BB-120
VOLTAGE (V) 15 - 65 65 - 104 95 - 145
MAX CONTINUOUS CURRENT 85 A 125 A 200 A
PEAK CURRENT 180 A 250 A 320 A
CONTINUOUS POWER 3750 W 6500 W 14500 W
PEAK POWER 5250 W 9000 W 30500 W
KV (RPM/V) 150 KV 100 KV 75 KV
NET WEIGHT 4.1 Kg 10.07 Kg 18.6 Kg
MAX THRUST 5x8 Kg 10x8 Kg 20x8 Kg

TROGON

The Trogon motor represents our premier high-torque density propulsion solution, optimized for extreme endurance in heavy-payload operations. Built on our patented magnet-free coreless architecture, it delivers exceptional thrust efficiency while maintaining stable thermal dissipation under continuous hover duty cycles.

TROGON SERIES — MOTOR CLASSIFICATION

PARAMETER UNIT TROGON-40 TROGON-60 TROGON-80 TROGON-100
VOLTAGE (S) V 6S – 14S 12S – 18S 14S – 24S 14S – 24S
MAX CONTINUOUS CURRENT A 80 A 120 A 180 A 240 A
PEAK CURRENT A 240 A 360 A 540 A 720 A
CONTINUOUS POWER kW 2.2 kW 4.5 kW 7.5 kW 10.5 kW
MAX POWER kW 4.4 kW 9.0 kW 15.0 kW 21.0 kW
KV RATING KV 170 KV 120 KV 95 KV 75 KV
MAX THRUST kgf 6.0 kgf 10.0 kgf 14.0 kgf 20.0 kgf
MOTOR WEIGHT g 800 g 1250 g 1700 g 2200 g

WHITE BIRD

The White Bird introduces our latest high-speed axial-flux VTOL architecture, pushing the envelope of power-to-weight ratios. Incorporating a dual-rotor electromagnetic configuration, it offers unmatched acceleration and control responsiveness, making it the perfect propulsion core for next-generation cargo UAVs.

WHITE BIRD SERIES — MOTOR CLASSIFICATION

PARAMETER UNIT WB-80 WB-150 WB-250 WB-400
DIAMETER mm 80 mm 120 mm 160 mm 200 mm
MAX CONTINUOUS CURRENT A 40 A 75 A 120 A 180 A
PEAK CURRENT A 80 A 150 A 240 A 360 A
CONTINUOUS POWER kW 0.5 kW 1.0 kW 2.0 kW 4.0 kW
MAX POWER kW 1.0 kW 2.0 kW 4.0 kW 8.0 kW
KV RATING KV 150 KV 200 KV 400 KV 250 KV
RPM ACHIEVED RPM 20,000 RPM 50,000 RPM 50,000 RPM 60,000 RPM
MOTOR WEIGHT g 1000 g 2000 g 3000 g 5000 g

Commercial Motor Series

Reliable, scalable propulsion systems optimized for industrial UAV deployment

Commercial Motor 1
Motor 1 Specifications
Motor 2 Specifications
Commercial Motor 2
Commercial Motor 3
Motor 3 Specifications
Motor 4 Specifications
Commercial Motor 4
Commercial Motor 5
Motor 5 Specifications
Motor 6 Specifications
Commercial Motor 6

Tool Room & Facility

Our state-of-the-art manufacturing facility is equipped with advanced machinery to ensure unparalleled precision and quality in every proprietary motor we build.

CNC wirecut machine

CNC wirecut machine

laser micro welding machine

laser micro welding machine

laser marking machine

laser marking machine

dro milling machine

dro milling machine

lathe

lathe

grinding machine

grinding machine

Surface Grinding

SURFACE GRINDING

HOT AIR OVEN

HOT AIR OVEN

super drill machine

super drill machine

cnc vmc

cnc vmc

Engineering the Future, Together

From technical inquiries regarding our heavy-payload propulsion systems to strategic industry partnerships—connect with our experts and let’s elevate your aerial capabilities.

Visit Our Facility

KERAEL ROBOTICS KOMPANY PRIVATE LIMITED

No 06, Rajalakshmi Nilaya, 1st Cross,
Hongasandra Main Road, GB Palya,
Bangalore, Karnataka - 560068

Production Site:

No. 791/L11, Unit No 1, Harohalli, Industrial area 3rd phase, Kanakapura Main Road Ramanagara

Contact Info

General: keraelroboticskompany@gmail.com

Dr. Raj Jawahar: +91 80562 38075

Dr. Saranya S N: +91 88381 30179

Manikanta Prabu S: +91 80505 91382

Send us a Message